浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)(PU,CPU)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)工(gong)艺液(ye)体(ti)(ti)(ti)树脂浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)并(bing)反应(ying)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)而生产(chan)的(de)(de)(de)一类(lei)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)，有人简(jian)称之“浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)”。这类(lei)液(ye)体(ti)(ti)(ti)原(yuan)(yuan)(yuan)料(liao)体(ti)(ti)(ti)系又称“液(ye)体(ti)(ti)(ti)橡(xiang)胶(jiao)(jiao)”。在(zai)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)产(chan)品(pin)(pin)中，以浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)产(chan)量(liang)比较大(da)，是目(mu)前聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)应(ying)用(yong)(yong)中主要(yao)的(de)(de)(de)一种(zhong)类(lei)型(xing)(xing)(xing)。特点：①以液(ye)体(ti)(ti)(ti)原(yuan)(yuan)(yuan)料(liao)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)或注(zhu)(zhu)(zhu)(zhu)(zhu)射到制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)模具中反应(ying)而固化成(cheng)(cheng)(cheng)型(xing)(xing)(xing)，可(ke)(ke)(ke)以直(zhi)接制(zhi)(zhi)(zhi)(zhi)(zhi)得(de)(de)很(hen)厚的(de)(de)(de)体(ti)(ti)(ti)积大(da)的(de)(de)(de)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)橡(xiang)胶(jiao)(jiao)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)及形(xing)状复杂的(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)；②制(zhi)(zhi)(zhi)(zhi)(zhi)得(de)(de)的(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)综合(he)性(xing)能(neng)好；③可(ke)(ke)(ke)以调节(jie)原(yuan)(yuan)(yuan)料(liao)的(de)(de)(de)配(pei)方组成(cheng)(cheng)(cheng)及用(yong)(yong)量(liang)，获得(de)(de)不(bu)同(tong)硬度的(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)，性(xing)能(neng)的(de)(de)(de)可(ke)(ke)(ke)变范围(wei)大(da)；④对于简(jian)单的(de)(de)(de)手(shou)工(gong)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)，设(she)备投资(zi)小，加工(gong)方便；⑤可(ke)(ke)(ke)制(zhi)(zhi)(zhi)(zhi)(zhi)造小批量(liang)的(de)(de)(de)或单件(jian)的(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)原(yuan)(yuan)(yuan)型(xing)(xing)(xing)，灵活性(xing)好。种(zhong)类(lei)1、TDI基聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(1)聚(ju)(ju)酯(zhi)(zhi)(zhi)(zhi)-TDI-MOCA浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)(2)聚(ju)(ju)醚-TDI-MOCA浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)2、MDI基聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(1)MDI-BD体(ti)(ti)(ti)系聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(2)MDI-HQEE（HER)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)3、特种(zhong)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(1)NDI浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(2)HMDI系聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)胶(jiao)(jiao)(3)HDI系浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)(4)PPDI型(xing)(xing)(xing)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)上(shang)海(hai)广温机械(xie)设(she)备有限公司上(shang)海(hai)广温机械(xie)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)机用(yong)(yong)于生产(chan)以MOCA、BDO等为扩(kuo)链剂的(de)(de)(de)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)(xing)(xing)聚(ju)(ju)氨(an)(an)(an)酯(zhi)(zhi)(zhi)(zhi)弹(dan)性(xing)体(ti)(ti)(ti)制(zhi)(zhi)(zhi)(zhi)(zhi)品(pin)(pin)。泰州弹(dan)性(xing)体(ti)(ti)(ti)浇(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)机调试(shi)

广温机(ji)(ji)械(xie)(xie)聚(ju)氨酯(zhi)(zhi)弹性(xing)体浇注机(ji)(ji)选型(xing)(xing)参(can)考（三(san)）6、清(qing)洗(xi)液罐：尺寸：φ267×300，容积：20升7、真空(kong)泵：型(xing)(xing)号：2×15A旋片(pian)式，Y1000L1-4-2.2KW8、压缩空(kong)气(qi)(qi)：压力：0.4-0.8Mpa，供气(qi)(qi)量：0.2-0.4m3/min9、电源：三(san)相(xiang)交(jiao)流(liu)(liu)电380V，38-42KW四、工作原(yuan)(yuan)(yuan)理由A、B两组(zu)份(fen)原(yuan)(yuan)(yuan)液，经过精确配(pei)比和均匀混(hun)(hun)(hun)合后(hou)(hou)(hou)，通过复杂的(de)(de)化(hua)学反(fan)应及物理变化(hua)而得(de)到PU弹性(xing)体材(cai)料(liao)(liao)。即：CPU1、A组(zu)份(fen)：经脱水的(de)(de)低(di)聚(ju)物多元醇(chun)与二(er)异氰酸配(pei)合成的(de)(de)预聚(ju)体。2、B组(zu)份(fen)：扩链剂，一般用MOCA混(hun)(hun)(hun)合均匀的(de)(de)CPU料(liao)(liao)经注模、固化(hua)、脱模、后(hou)(hou)(hou)熟化(hua)、后(hou)(hou)(hou)便形成CPU弹性(xing)体制品(pin)。五、工艺流(liu)(liu)程A、B二(er)组(zu)份(fen)原(yuan)(yuan)(yuan)液分别在搅(jiao)拌(ban)槽中(zhong)搅(jiao)拌(ban)均匀，并控制至(zhi)要求的(de)(de)温度(du)，经过滤器过滤后(hou)(hou)(hou)，原(yuan)(yuan)(yuan)液分别由两台计量泵经各(ge)自的(de)(de)管道(dao)输送至(zhi)浇注的(de)(de)混(hun)(hun)(hun)合室中(zhong)，在特殊结构的(de)(de)搅(jiao)拌(ban)器高速强烈(lie)搅(jiao)拌(ban)下，使之(zhi)充分混(hun)(hun)(hun)合均匀而喷出。喷料(liao)(liao)后(hou)(hou)(hou)用清(qing)洗(xi)液清(qing)洗(xi)混(hun)(hun)(hun)合室，以清(qing)理残余在混(hun)(hun)(hun)合室中(zhong)的(de)(de)弹性(xing)体残留(liu)物，再用压缩空(kong)气(qi)(qi)将(jiang)其气(qi)(qi)冲干净。南(nan)通弹性(xing)体浇注机(ji)(ji)广温机(ji)(ji)械(xie)(xie)CPU20H-GF系列聚(ju)氨酯(zhi)(zhi)弹性(xing)体浇注机(ji)(ji)是(shi)一款深受国内外用户欢迎(ying)的(de)(de)聚(ju)氨酯(zhi)(zhi)热塑(su)成型(xing)(xing)浇注设(she)备。

广温机(ji)械两组(zu)份加色弹(dan)性(xing)体操作(zuo)说明书(C版五）参数(shu)设(she)(she)备(bei)页面(mian)3.1：A、B、C、组(zu)份显示灯为(wei)(wei)用户(hu)产(chan)品所需配方的(de)(de)原(yuan)(yuan)料(liao)(liao)组(zu)成显示灯，原(yuan)(yuan)料(liao)(liao)默认组(zu)成为(wei)(wei)A+B，在(zai)(zai)机(ji)头控(kong)制(zhi)盒上设(she)(she)有(you)加色选择开关(guan)，当加色开关(guan)打开时(shi)(shi)(shi)(shi)，原(yuan)(yuan)料(liao)(liao)组(zu)合(he)为(wei)(wei)A+B+C,在(zai)(zai)注料(liao)(liao)时(shi)(shi)(shi)(shi)，程序会自(zi)(zi)(zi)动打开用户(hu)所选择的(de)(de)对应的(de)(de)注料(liao)(liao)阀。3.2、自(zi)(zi)(zi)动清(qing)洗开关(guan)：为(wei)(wei)设(she)(she)备(bei)延(yan)时(shi)(shi)(shi)(shi)自(zi)(zi)(zi)动清(qing)洗功(gong)能，此(ci)功(gong)能的(de)(de)运(yun)行是根(gen)据(ju)用户(hu)在(zai)(zai)该窗(chuang)口内(nei)所设(she)(she)定(ding)的(de)(de)“自(zi)(zi)(zi)动清(qing)洗延(yan)时(shi)(shi)(shi)(shi)时(shi)(shi)(shi)(shi)间(jian)(jian)”来运(yun)行的(de)(de)，例：若(ruo)用户(hu)在(zai)(zai)“自(zi)(zi)(zi)动清(qing)洗延(yan)时(shi)(shi)(shi)(shi)时(shi)(shi)(shi)(shi)间(jian)(jian)”窗(chuang)口内(nei)设(she)(she)定(ding)的(de)(de)参数(shu)为(wei)(wei)8，侧设(she)(she)备(bei)在(zai)(zai)注料(liao)(liao)动作(zuo)完后(hou)(hou)(hou)开始计时(shi)(shi)(shi)(shi)，8秒之内(nei)若(ruo)用户(hu)未按手动清(qing)洗，设(she)(she)备(bei)将(jiang)在(zai)(zai)8秒后(hou)(hou)(hou)自(zi)(zi)(zi)动运(yun)行清(qing)洗功(gong)能，清(qing)洗混合(he)头。3.3、机(ji)头搅拌(ban)提(ti)前(qian)运(yun)行时(shi)(shi)(shi)(shi)间(jian)(jian)：在(zai)(zai)此(ci)窗(chuang)口内(nei)输入参数(shu)后(hou)(hou)(hou)，机(ji)头搅拌(ban)会在(zai)(zai)注料(liao)(liao)或预(yu)浇注时(shi)(shi)(shi)(shi)根(gen)据(ju)用户(hu)所输入的(de)(de)参数(shu)提(ti)前(qian)启动，然(ran)后(hou)(hou)(hou)再(zai)注料(liao)(liao)。3.4、预(yu)浇注时(shi)(shi)(shi)(shi)间(jian)(jian)：此(ci)时(shi)(shi)(shi)(shi)间(jian)(jian)为(wei)(wei)原(yuan)(yuan)料(liao)(liao)预(yu)排时(shi)(shi)(shi)(shi)间(jian)(jian)，在(zai)(zai)进行浇注产(chan)品前(qian)进行预(yu)排，可有(you)效排出(chu)混合(he)腔内(nei)的(de)(de)空气(qi)，提(ti)高产(chan)品的(de)(de)合(he)格(ge)率(lv)，也可用做产(chan)品取(qu)样。

两组份加色高温弹性体浇注机系列●用途Purpose用于生产以MDI、TDI等为扩链剂的浇注型聚氨酯弹性体制品。如：金属冲压模用聚氨酯板棒、用于冶金、印染、纺织、矿山、造纸业的各种胶辊、高载荷实芯轮密封件,公路桥梁堵缝等高耐磨材料.●结构Construction聚氨酯弹性体浇注机主要由电气控制系统、机头恒压混合系统、原料输送系统、温度控制系统、压力控制系统、清洗系统、真空脱泡系统﹑加色系统和机箱等组成。CPU20H-GF/S系列弹性体浇注机，采用1个预聚体料罐（POLY）、1个多MOCA（ISO）料罐和多个加色系统组成（加色系统数量根据要求增减）；三大计量单元分别采用**变频电机驱动,并采用全密封分组整装结构,两套主料罐**热风循环.A/B外部原料管路采用热电耦恒温处理。专门用于聚氨酯弹性体产品的生产。维护方便、操作简易。●使用条件Workingconditions总喷出量范围：0.5-20kg/min（依机型定）混合比范围A:B:C=100:5-20:0.5-1.2（依机型定）料温A:常温-90℃(可调）B:常温-130℃（可调）温度误差<±2℃上海广温机械聚氨酯弹性体浇注机设置有管中管式双层精密过滤器。

上海(hai)广温(wen)机(ji)(ji)械弹性(xing)体浇注(zhu)机(ji)(ji)开机(ji)(ji)操作流程（二(er)）注(zhu)意事项：a、在(zai)(zai)启动(dong)(dong)加(jia)(jia)(jia)(jia)(jia)热(re)风(feng)(feng)机(ji)(ji)前，务(wu)必(bi)核查A/B风(feng)(feng)机(ji)(ji)三相(xiang)电源空(kong)气(qi)开关是(shi)导通状态。以(yi)(yi)防加(jia)(jia)(jia)(jia)(jia)热(re)控(kong)制开启后(hou)风(feng)(feng)机(ji)(ji)未运行导致(zhi)温(wen)度过(guo)(guo)高而(er)损坏设备构件。b、在(zai)(zai)启动(dong)(dong)所(suo)有加(jia)(jia)(jia)(jia)(jia)热(re)系统前，务(wu)必(bi)先启动(dong)(dong)A/B加(jia)(jia)(jia)(jia)(jia)热(re)风(feng)(feng)机(ji)(ji)，并(bing)确(que)保加(jia)(jia)(jia)(jia)(jia)热(re)风(feng)(feng)机(ji)(ji)运转(zhuan)方(fang)向正(zheng)确(que)，以(yi)(yi)防局部温(wen)度过(guo)(guo)高而(er)发生事故。1.5检查各部分润(run)滑(hua)(hua)状况(kuang)⑴、真空(kong)泵(beng)(beng)中加(jia)(jia)(jia)(jia)(jia)真空(kong)泵(beng)(beng)油(you)；⑵、计量泵(beng)(beng)无(wu)级变速机(ji)(ji)中加(jia)(jia)(jia)(jia)(jia)**牵引(yin)油(you)；⑶、A、B料(liao)搅拌减速机(ji)(ji)中加(jia)(jia)(jia)(jia)(jia)润(run)滑(hua)(hua)油(you)；⑷、各油(you)杯及转(zhuan)轴密封处(chu)(chu)加(jia)(jia)(jia)(jia)(jia)润(run)滑(hua)(hua)油(you)或润(run)滑(hua)(hua)脂。1.6清洗系统在(zai)(zai)清洗罐中加(jia)(jia)(jia)(jia)(jia)入适(shi)量的三氯(lv)乙烯(xi)（清洗液），液面计显示(shi)为2/3处(chu)(chu)为宜，关闭(bi)加(jia)(jia)(jia)(jia)(jia)料(liao)口球阀，按下气(qi)冲按钮向清洗罐内加(jia)(jia)(jia)(jia)(jia)压，调节减压阀，使(shi)压力稳定(ding)0.4-0.5Mpa，切记(ji)不许超过(guo)(guo)0.5Mpa。上海(hai)广温(wen)机(ji)(ji)械聚氨(an)酯弹性(xing)体浇注(zhu)机(ji)(ji)对各个组件动(dong)(dong)作进行了(le)实(shi)时动(dong)(dong)态仿真。湖南弹性(xing)体浇注(zhu)机(ji)(ji)作用(yong)

上海广(guang)温机械聚氨酯弹(dan)性体(ti)浇注机原料输(shu)送采(cai)用变频(pin)(pin)控(kong)制，可实现变频(pin)(pin)无级调速。泰州弹(dan)性体(ti)浇注机调试

广温机械(xie)聚氨酯(zhi)弹(dan)性体浇注(zhu)机组(zu)份(fen)流(liu)量(liang)(liang)(liang)控制及测(ce)(ce)试(shi)(shi)单元A、根据泵输(shu)出流(liu)量(liang)(liang)(liang)及组(zu)份(fen)混(hun)(hun)合比(bi)工艺要求，在浇注(zhu)过(guo)程(cheng)中分别设定两个组(zu)份(fen)的(de)(de)(de)配方(fang)参数(shu)；组(zu)份(fen)流(liu)量(liang)(liang)(liang)通过(guo)PLC自动(dong)调(diao)整计(ji)(ji)量(liang)(liang)(liang)泵的(de)(de)(de)转速从而改变(bian)泵的(de)(de)(de)输(shu)出流(liu)量(liang)(liang)(liang)，配合各自计(ji)(ji)量(liang)(liang)(liang)泵的(de)(de)(de)变(bian)频通信分别对两个组(zu)份(fen)流(liu)量(liang)(liang)(liang)参数(shu)及混(hun)(hun)合比(bi)参数(shu)进行自动(dong)检(jian)测(ce)(ce)、校正,以实(shi)现组(zu)份(fen)流(liu)量(liang)(liang)(liang)的(de)(de)(de)自动(dong)调(diao)节和控制。当比(bi)例配方(fang)参数(shu)输(shu)入后(hou)，设备(bei)可(ke)(ke)跟据不(bu)同工位自动(dong)调(diao)节计(ji)(ji)量(liang)(liang)(liang)泵相(xiang)对应的(de)(de)(de)流(liu)量(liang)(liang)(liang)。B、比(bi)例检(jian)测(ce)(ce):此系列设备(bei)注(zhu)料头设计(ji)(ji)为垂直(zhi)切(qie)割(ge)原(yuan)理,原(yuan)料由(you)混(hun)(hun)合仓(cang)顶部垂直(zhi)向下注(zhu)射,测(ce)(ce)试(shi)(shi)时可(ke)(ke)直(zhi)接进入触摸屏测(ce)(ce)试(shi)(shi)页(ye)面(mian),用量(liang)(liang)(liang)杯置(zhi)于机头下方(fang)即可(ke)(ke)测(ce)(ce)试(shi)(shi)流(liu)量(liang)(liang)(liang).无需(xu)外部装(zhuang)置(zhi)，可(ke)(ke)A、B、C、D、E**测(ce)(ce)试(shi)(shi)，也(ye)可(ke)(ke)同时测(ce)(ce)试(shi)(shi)。泰州(zhou)弹(dan)性体浇注(zhu)机调(diao)试(shi)(shi)

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